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PMC Perta-Samtan NGL Plant

PROJECT DESCRIPTION
The project includes extraction facilities at Prabumulih Barat and an NGL pipeline from Prabumulih Barat to PERTAMINA Refinery (RU-III) where new fractionation, product storage and loading facilities will be located in Sungai Gerong. The Plant was designed to process 250 MMscfd of Gas and will produce approximately 546 Metric Tons per day of mixed LPG, 160 Metric Tons per day of Propane and about 2200 barrels per day of Condensate.

PMC SCOPE OF WORK
PT Aldaberta Indonesia (AI) provided personnel and technical support to the Project Management Team that oversee the EPCC Contractor for the South Sumatera NGL Project to professionally execute the project as an expert  in preparing, planning, checking, supervising, monitoring, evaluating, analyzing, all of, but not limited to, these activities:

  • Prepare the Project Procedures Manuals (PPM)
  • Monitor and report  the progress of the Project Execution, payment requirements, contractual issues, Project Team Manning, budgets and expenditure and any other matters considered relevant to maintaining the project execution on schedule and within budget.
  • Review all change orders in accordance with procedures agreed by the Company, (d). Liaise with technology licensor
  • Monitor all activities relating to AMDAL and advice Contractor of any specific requirement
  • Review the basic design documents for Mechanical, Process, Civil, Piping, Electrical, Control, Instrumentation, Pipeline, Quality Assurance & Quality Control, among other: specifications, construction drawings, installation procedure, testing, etc.
  • Review the detailed engineering  documents for Mechanical, Process, Civil, Piping, Electrical, Control, Instrumentation, Pipeline, Quality Assurance & Quality Control, among other: specifications, construction drawings, installation procedure, testing, etc. from the EPCC Contractor
  • Participate in the HAZOP and HAZID study, (i).Monitor the mechanical, civil, inspection (Quality Control & Quality assurance), electrical, control and instrumentation’s project execution for the entire construction phase, from survey to the startup test.
  • Monitor all preparation of the Certification works,
  • Do the monitoring, quantity survey, and project control (Schedule, Cost, & Document).
  • In the Procurement process:

i. Monitor the execution of the procurement stage which is done by the EPCC Contractor.
ii. Expediting and Mill Inspecting

  • Confirm all the manufacturing details and ensure that everything is as stated in the contract, ex: drawing, manual operation, list of materials, mill certificate, etc
  • Monitor mill inspector activities
  • Review  the purchasing and shipping activities of the EPCC Contractor, including the arrival time of the equipments and materials
  • Monitor the placement of all equipments and materials
  • Field check all of the equipments and materials that are supplied by Company and EPCC Contractor, including the materials maintenance and all the equipments in the storage and stockpile area.

III. Monitor the acceptance of materials and equipments that are bought by the EPCC Contractor.
iv. Shipping and custom clearance
Monitor the shipping of the equipments and materials including planning the storage system and inventory control.

  • Monitor the construction works to ensure all activities are in accordance with the Approved For Construction (AFC) document and give corrective actions if there is a difference.
  • Develop and collect all project documents, such as Engineering documents, reports, shop drawing, as-built drawing, etc.
  • Actively assist in the Pre –Commissioning and Commissioning works, which consist of:

i. Technical Data Collection of all the equipments, such as the Detail Design, Drawing, Specification, Calculation Sheet, Purchase Order, Shipping or Delivery Document, QA-QC Documents, etc
ii. Review the commissioning procedures and operating manual for all the facilities
iii. Review the execution plan and timescales for the Commissioning process
iv. Monitor the Commissioning and Startup process, including the analysis and evaluation. NOTE : The EPCC Contractor has fully responsibility for all pre-commissioning and commissioning activities
v. Document all of the Commissioning activities
vi. Create the Final Commissioning Report

  • Execute all the works that are needed to be done for the project close-out.
  • Documenting and supervise the certification process and do the calibration supervising as required. Also liaise with Company on all spare parts requirements to be provided by Contractor.

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