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PMC Gundih Gas Processing Plant

PMC description
The objective of the PMC services for Development of Central Processing Plant Area Gundih”  is to project manage on behalf of Pertamina EP the execution of the project and to ensure that the project will be finished with the highest quality and in a timely, effective and economic manner. The Central Processing Plant (CPP) Area Gundih starts from the Flow Line System to the Separation & Processing System which consists of: Header Manifold System, Separation System, Acid Gas Removal Unit (AGRU), Dehydration Unit (DHU), Sulphur Recovery Unit (SRU), Mercaptant Removal Unit (MRU), Water Injection Unit (WIU), etc.

The project includes:

  • Preparation (Project Administration, Engineering Estimate, Budgeting, Evaluation)
  • Engineering (Engineering, Survey, Review: Basic Engineering Design, Detail Engineering)
  • Procurement (Supervision, Review, Monitoring)
  • Construction (Supervision, Monitoring, Inspection, Quality Control Works)
  • Commissioning (Pre-Commissioning Works, Quality Control Works)
  • Supporting Works (Monitoring & Control, Scheduling, Document Control, Cost Control, Quantity Survey, Reporting, Close Out Project Administration).

This Objective is achieved by PMC services which covers:

  • Tender and award EPC and procurement contracts (procurement by Pertamina EP is if required).
  • Project manage and construction manage the EPC and procurement contracts (procurement by Pertamina EP is if required).
  • Provide management services to Pertamina EP as specified through the engineering, procurement and construction of the elements of the project through completion, start-up and commissioning of the project.

The scope of the PMC services encompasses all the facilities associated with the Central Processing and covers:

a. Prepare the Project Procedures Manuals (PPM) as the basis of the project execution and propose it for approval

b. Review the basic design documents for Mechanical, Process, Civil, Geodesy, Piping, Electrical, Control, Instrumentation, Quality Assurance& Quality Control, among other: specifications, construction drawings, installation procedure, testing, etc.

c. Review the detailed engineering documents for Mechanical, Process, Civil, Geodesy, Piping, Electrical, Control, Instrumentation, Quality Assurance& Quality Control, among other: specifications, construction drawings, installation procedure, testing, etc. from the EPC Contractor

d. Supervise the mechanical, civil, inspection (Quality Control & Quality assurance), electrical, control and instrumentation’s project execution for the entire construction phase, from survey to the startup test

e. Help to supervise all preparation of the Certification works

f. Do the monitoring, quantity survey, and project control (Schedule, Cost, & Document)

g. Help project team in doing the Pre –Commissioning and Commissioning works, which consist of:

  • Technical Data Collection of all the equipments, such as the Detail Design, Drawing, Specification, Calculation Sheet, Purchase Order, Shipping or Delivery Document, QA-QC Documents, etc
  • Prepare and /or check (if made by the contractor) the commissioning procedures for all the equipments installed
  • Plan and/or check (if made by the contractor) the execution plan and timescales for the Commissioning process
  • Together with PT. Pertamina EP team, supervise and actively involve in the Commissioning and Startup process, including the analyzation and evaluation
  • Document all of the Commissioning activities
  • Create the Final Commissioning Report

h. In the Procurement process, Help PT. Pertamina EP team to do the following:

  • Coordinate the execution of the procurement stage which is done by the EPC contractor
  • Expediting and Mill Inspecting
  1. Confirm all the manufacturing details and ensure that everything is as stated in the contract, ex: drawing, manual operation, list of materials, mill certificate, etc
  2. Monitor and supervise mill inspector activities
  3. Review  the purchasing and shipping activities of the EPC contractor, including the arrival time of the equipments and materials
  4. Monitor the placement of all equipments and materials
  5. Field check all of the equipments and materials that are supplied by PT. Pertamina EP and EPC Contractor, including the materials maintenance and all the equipments in the storage and stockpile area
  6. Monitor the acceptance of materials and equipments that are bought by the EPC Contractor and decide on the goods that wanted to be sent to the site based on the payment phase.
  • Shipping and custom clearance
  1. Prepare and plan the shipping of the equipments and materials including planning the storage system and inventory control
  2. Take care of all the custom clearance of the imported equipments and materials
  3. Together with the PT. Pertamina EP team do the Field Engineering to make sure that the construction works are in accordance with the AFC document and give corrective actions if there is a difference
  4. Develop and collect all project documents, such as Engineering documents, reports, shop drawing, as-built drawing, etc
  5. Execute all the works that are needed to be done for the project close-out
  6. Documenting and supervise the certification process  and do the calibration supervising as required

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